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Foam Packaging
Cutting Dies

America's source for custom cut foam inserts since 1960. PE foam, PU foam, EPS foam cutting dies with serrated steel rule. Instant 5-minute quotes, FAST UPS shipping!

⚡ 5-Minute Quotes

Instant pricing

📦 FAST UPS Shipping

Fast delivery

🔪 Serrated Rule

Clean foam cuts

Foam Types We Cut

Precision dies for every foam packaging material

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PE Foam Dies

Polyethylene Foam Cutting

Polyethylene foam is the most popular protective packaging material. Closed-cell structure, excellent shock absorption, moisture resistant.

  • Electronics packaging
  • Protective shipping inserts
  • Cushion packaging
  • Tool case foam
  • Medical device packaging
  • Custom product inserts
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PU Foam Dies

Polyurethane Foam Cutting

Polyurethane foam offers superior cushioning and durability. Open or closed-cell options, excellent compression resistance, long-lasting protection.

  • Heavy equipment packaging
  • Anti-vibration inserts
  • Military-grade cases
  • Sensitive instrument protection
  • Reusable shipping containers
  • High-value product inserts
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EPS Foam Dies

Expanded Polystyrene Cutting

EPS foam (Styrofoam) is lightweight and cost-effective. Excellent thermal insulation, lightweight for shipping cost savings, versatile applications.

  • Cooler and thermal packaging
  • Bulk product shipping
  • Food service packaging
  • Construction materials
  • Custom shaped inserts
  • Temperature-sensitive shipping

Serrated Steel Rule Technology

Precision cutting for perfect foam packaging

Why Serrated Rule?

Standard steel rule crushes and tears foam. Our serrated steel rule blades are specifically designed for foam cutting, producing clean cuts without compression damage.

  • Clean Cuts: No tearing or crushing of foam cells
  • Precision Edges: Smooth, professional-looking inserts
  • Faster Production: Cuts through foam with less force
  • Longer Die Life: Serrations reduce wear and friction
  • Complex Shapes: Intricate designs cut cleanly
  • All Densities: Works with soft to firm foam
🔪 Serrated Rule Expert
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Serrated Steel Rule

Computer-bent for precision
Custom profiles for every foam type

Foam Packaging Applications

Industries we serve with custom foam cutting dies

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Electronics

Phone, tablet, computer packaging and shipping inserts

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Medical Devices

Surgical instruments, diagnostic equipment protection

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Tool Cases

Custom foam tool organizers and protective inserts

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E-Commerce

Amazon, eBay seller protective packaging solutions

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Musical Instruments

Guitar, drum, keyboard case foam inserts

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Photography

Camera, lens, lighting equipment foam cases

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Laboratory

Sample, specimen, and instrument packaging

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Industrial

Heavy equipment, machinery component protection

Our Foam Packaging Dies

Precision manufacturing for perfect foam inserts

Custom foam packaging steel rule dies for protective inserts

Get Your Custom Foam Die Quote

5-minute quotes • Free UPS shipping • Expert die making since 1960. Upload your foam insert design and we'll have your quote ready fast!

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